Classifier vs Segmenter

This page explains the two AI model types available in the OV80i system and helps you choose the right approach for your inspection needs.

Two Types of Projects

The OV80i offers two distinct AI model approaches for different inspection requirements:

Classification - "Cats vs. Dogs" approach
Segmentation - "Where's Waldo?" approach

Classification Segmentation

Classification Models

What is Classification?

Create a Classification Recipe to train a deep-learning model to categorize an image into different classes based on its visual characteristics.

The "Cats vs. Dogs" Approach: Classification is best suited for projects where the image can be one of a discrete number of states (e.g., good vs. bad, but with any number of classes).

Classification Training Modes

Classification offers two distinct training approaches:

⚡ Fast Classifier

Purpose: Quick setup and testing
Use Case: Rapid prototyping and proof-of-concept
Speed: Faster training time
Accuracy: Lower precision
Production Ready: ❌ Not recommended for production

Accurate/Production Classifier

Purpose: Production-ready inspections
Use Case: Final deployment and manufacturing
Speed: Longer training time
Accuracy: Higher precision
Production Ready: ✅ Main training model for best results

Classification Examples from Production

Example 1: Loose Nut Detection (OEM Assembly)

Task: Identify loose nuts in mechanical assemblies

Setup:

ROI: Rectangle around nut area
Classes:
✅ Good - Properly tightened nut (Pass 100%)
❌ Defect - Loose nut (Fail 98%)

Loose bolt

Result: Binary decision - nut is properly seated or loose

Example 2: Shaft Seating Verification (OEM Assembly)

Task: Identify partially seated shafts

Setup:

ROI: Rectangle covering shaft mounting area
Classes:
✅ Good - Fully seated shaft
❌ Defect - Partially seated shaft
❌ Defect - Fully out shaft

Shaft Seating

Result: Component gets categorized as properly installed or defective

Example 3: Radiator Pin Inspection (T1 Supplier Fabrication)

Task: Check for dents in individual radiator pins

Setup:

ROI: Rectangle covering radiator pin array
Classes:
✅ Good - Undamaged Pin (Straight)
❌ Defect - Bent/Damaged pins (Bent)

Bent pin

Result: Classifier differentiates a good and a bad pin

Segmentation Models

What is Segmentation?

Create a Segmentation Recipe to train a deep-learning model to take an image and segment classes at a pixel level based on labeled defects. By operating at a pixel level, this tool is useful for inspections that need finer-grained control over labels.

The "Where's Waldo?" Approach: Segmentation is best suited for projects where the defect can take a variety of shapes and sizes, but show up in a variety of locations (e.g., looking for scratches and dents).

Segmentation Training Mode

Accurate/Production Only

Purpose: Production-ready pixel-level analysis
Training: Single high-accuracy mode
Speed: Longer training time for precise pixel classification
Accuracy: High precision for detailed defect mapping
Production Ready: ✅ Optimized for manufacturing environments

Segmentation Examples from Production

Example 1: Surface Defect Detection (T1 Supplier Assembly)

Task: Identify Glue spill

Setup:

ROI: Rectangle around valve surface
Pixel Classes:
Glue (Yellow pixels)

Surface Defects

Result: Yellow highlights show exactly what the AI model detected as defects, with raw images shown for reference

Example 2: Gap Size Measurement (T1 Supplier Assembly)

Task: Verify that the gap of the inspection is the right size

Setup:

ROI: Rectangle around gap area
Measurement Logic: Pass condition based on pixel area values
Classes:
✅ Good - Area < 100 pixels (Pass)
❌ Defect - Area > 100 pixels (Fail)

Gap Measurements

Result: Precise measurement of gap size with exact pixel count

Example 3: Paint splatter

Task: Identify there is not paint splatter

Setup:

ROI: Rectangle covering foam installation area
Pixel Classes:
Yellow pixel to teach what paint looks like

Paint Splatter

Result: Pixel-level detection of pain splatter

When to Choose Each Model

Choose Classification When:

Discrete State Decisions:

✅ You need simple good/bad categorization
✅ The entire ROI can be labeled as one of several classes
✅ Overall condition assessment is sufficient
✅ Fixed defect locations are expected
✅ Faster cycle times are acceptable during inspection

Best for: Go/No-Go decisions, component presence/absence, overall quality assessment

Choose Segmentation When:

Variable Location Analysis:

✅ Defects can appear anywhere in the inspection area
✅ You need to measure size or area of defects
✅ Multiple defect types may exist in one image
✅ Precise location mapping is required
✅ Fastest cycle times are critical for production

Best for: Surface defects, gap measurements, coverage verification, variable-location flaws

Performance Comparison

Cycle Time Performance

Model Type	Inspection Speed	Best Use Case
Segmentation	⚡ Fastest	High-speed production lines
Classification (Accurate)	Slower	Quality-critical inspections
Classification (Fast)	Medium	Testing and prototyping

💡 Performance Note: Segmentation models provide the fastest inspection cycle times, making them ideal for high-throughput production environments.

Classifier vs Segmenter

Classifier vs Segmenter

Two Types of Projects